HOW DOES LASER WELDING WORK?
Laser welding works by using a focused beam of light to weld metals together. The beam provides a concentrated heat source, allowing for narrow, deep welds and high welding rates.
With many different types of laser solutions available, laser welding can be performed in many different industries.
When the beam interacts with the surface of the material, laser beam melts the materials to be joined along the joint.
This feature makes the laser welding ideal for applications where accuracy, cleanliness and permanence are critical to success.
The melts flow into each other, and the solidified melt connects the materials permanently.
ADVANTAGES
TYPES OF WELDING
BUTT WELDING
OVERLAP WELDING
TEE JOINT WELDING
SPOT WELDING
LAP JOINT WELDING
CORNER JOINT WELDING
Comprasion Chart
|
Process |
Consumable |
Welding Speed |
Feed Wire |
Robot Suitability |
Energy Consumption |
Thermal Effect |
|
Laser Welding |
No |
10x |
No |
Yes |
Low |
Low |
|
Gas Metal Arc Welding (MIG) |
Yes |
Low |
Yes |
Yes |
High |
High |
|
Gas Tungsten Arc Welding (TIG) |
Yes |
Low |
Yes |
Yes |
High |
High |
|
Resistance Spot Welding (RSW) |
Yes |
Low |
No |
Yes |
High |
High |
What We Do?
- 200+ laser welding systems worldwide
- 12 years of laser welding experience
- Laser welding systems which are generated by Fiber, Disk, Nd:YAG, Green and Thulium Lasers
- Complete project-based automation solutions
- Fixturing Ability
- Laser Safety Cell
AVAILABLE FEATURES
LASER TYPES
FIBER LASER
Fiber Lasers are used in welding applications effectively by virtue of advanced technology.
SPI Fiber Lasers have variMODE, a switchable beam delivery feature which allows users to tailor and optimize the beam characteristics (including spot size and beam profile) to their needs.
Additionally, higher power (1 kW – 12 kW) and CW (continuous wave) laser beams allow for faster processing times.
DISK LASER
TruDisk lasers offer impressive welding, cutting, and surface processing of metals. With laser power from 1 to 24 kW and beam qualities of ≥ 2 mm•mrad, TRUMPF offers ideal lasers for almost every application.
The modular design of the disk laser offers you the highest flexibility in every way. At the same time, the TruDisk laser can also easily withstand harsh ambient conditions.
Nd:YAG LASER
Lamp pumped laser welding systems produced by Laser ISSE are effective in spot welding and seam welding applications due to the high peak powers that can be achieved.
Thanks to multiple output features, it can be used in multiple systems with time sharing or power sharing. Additionally, Nd:YAG lasers can be used with Laserisse Handheld devices for manual usage.
INTEGRATION
4 AXIS CNC
With the integration of laser beams obtained from either Lamp Pumped (Nd:YAG ) or CW ( Fiber- Disk) Laser systems, these robots are capable of 6-axis movement via fiber optic cables.
- Custom design welding bed
- Servo CNC controlling system
- Teach mode option
- High accuracy motion
- Combines with;
6 AXIS CNC
With integration of laser beam obtained from either Lamp Pumped (Nd:YAG) or CW (Fiber- Disk) Laser systems, these Robots are capable of 6 axis movement via fiber optic cable.
- Multi axis positioners able to combine with robot to make full automation of laser welding operation.
- Robotic laser welding system is covered by welding cell which abides by laser safety protocol by IEC60825
- Able to use seam tracking sensor for laser welding path and laser welding penetration sensor for checking depth of welding.
HANDHELD FIBER LASER WELDING
Manual application of the laser beam (obtained from a fiber laser system) without any automation or fixturing.
- Practical
- Accessible
- Light weight
- Ergonomic
- Easy to use
CLASS 1 SAFETY CELL DESIGNS
PIPE WELDING SYSTEM
CUSTOMIZED CELL
STANDARD CELL
TAILORED BLANK LASER WELDING SYSTEM
TWIN STATION CHIMNEY WELDING CELL
DEPOSITE WELDING
- VISION Welding Systems are popularly used for filler welds and mold repairs as they have the best selection of wire fed systems
- Obtained either from Lamp Pumped (Nd:YAG) or Fiber Laser.
OUR PARTNERS
FIBER DISK LASER
PLC & CONTROLLER
SYSTEM PARTNER
IPG LASER
LASER SAFETY EQUIPMENTS & CERTIFICATION
PLC & CONTROLLER
PNEUMATIC & CHILLER
PNEUMATIC & CHILLER
SCANNING HEAD
INDUSTRIES
Kitchenware & Professional Kitchens
Watch & Jewelry
Aerospace
Solar
Defense
Home Appliances
Automotive
Promotion & Gift
Semiconductor
Construction
LED Market
Medical Equipment
Electronic
Drug and Medicines
Glass
Packaging
Tool and Mold Making
Plastic Processing
Heating and Ventilation
WELDING SAMPLES
AUTOMOTIVE
SEAM WELDING
DISSIMILAR WELDING
TUBE WELDING
KITCHENWARE
MACHINE PART WELDING
WOBBLE WELDING
